CALENDERING
Quiz
Complete these exercises at your leasure and mail me with your score. Good Luck!
What is the main purpose of calendering?
- To produce a glossy and thinner sheet
- To produce a thinner sheet
- To produce a glossier sheet
- To produce a smoother sheet
The top roll on a super calender is also known as what?
- King roll
- Queen roll
- Spring roll
- Turn roll
The bottom roll on a super calender is also know as what?
- King roll
- Queen roll
- Spring roll
- Support roll
In many supercalenders, there is often a nip formed by two fibre rolls. What name is given to this nip?
- Fly nip
- Reversing nip
- Soft nip
- Twin nip
What is the purpose of the blow roll?
- To allow conditioning of the sheet
- To allow the use of water boxes
- To prevent air being trapped under the sheet
- To tension the sheet correctly
What units are usually used to express hardness of calender rolls?
- PLI
- Shore D
- Shore L
- Shore Line
Which fibre gives the hardest calender bowl?
- Blue denim
- Raw cotton
- Long fibre cotton
- Woollen paper
There are two types of brush calendering, one is area brushing, what is the other?
- Circular brushing
- Diameter brushing
- Hair brushing
- Line brushing
What is different about coating formulations that will be subject to brush calendering?
- Aluminium oxide used as pigment
- Chalk used as pigment
- High levels of binder
- High levels of pigment
What effect does brush calendering have on ink absorbency?
- It depends on the type of binder used
- It has no effect
- It decreases it
- It increases it
Which of the following four statements is true?
- In both area and line brushing, the sheet is held rigidly
- In both area and line brushing, the sheet is wrapped partially round the brushes
- In area brushing the sheet is wrapped partially round the brushes but in line brushing the sheet is rigidly held
- In line brushing the sheet is wrapped partially round the brushes but in area brushing the sheet is rigidly held
Typical brush diameters are
- 200-300 mm
- 300-400 mm
- 400-500 mm
- 500-600 mm
Hard nip calenders can be used to correct what?
- Calliper profiles
- Gloss levels
- Moisture profiles
- Mottle problems
What is the effect of adding water to the sheet at the calendering stage?
- It prevents friction blackening of the sheet
- It plasticises the fibres producing increased smoothness
- It swells the fibres to increase the calliper
- It reduces mechanical curl in the sheet
Soft nip calenders were first used in which decade?
- The 1960’s
- The 1970’s8
- The 1990’s
- The 1990’s
How can calenders produce matt surfaces?
- Use high temperatures in the metal roll
- Use low temperatures in the metal roll
- Use a calender roll with a roughened surface
- Run one calender roll in the opposite direction.
The soft compact calender is used almost exclusively on which grades?
- Board
- LWC
- Magazine
- Printings and writings